- 1). Purchase a boiler from a dealer or over the Internet. You will see a round cylinder with a round hole at the top and small relief valve next to it. You will building a tripod for the generator to sit in and adding the other parts in the list to complete the generator and powering your mechanism.
- 2). The boiler must be purchased from a licensed dealer and by someone older than 18. This project can be done with middle school students but only with direct and constant monitoring.
- 3). The boiler you purchase will have two devices on the top, a hole for a rubber stopper and a pressure relief valve. Cut three 6 inch by 2 inch strips of aluminum to attach to the steam generator. These are to be attached directly to the bottom of the generator. Place tripod so that each leg is at a 30 degree angle and equal on all three sides.
- 4). Use JB WELD or a similar compound to attach tripod to the base of the generator. Allow tripod the prescribed amount of time per the compound instructions. Do not set your generator generator on the tripod until they are dried properly and even allow extra time. Remember, the boiler will be exposed to heat and pressure each time it is operated. Either can cause jury. Place the generator on the tripod you have made.
- 5). Make two holes in the rubber stopper. One to fit 1/8th inch rubber tubing and one for the thermometer. Connect the rubber tubing to the device your want to operate. Monitor the pressure in the boiler constantly so as not to exceed its limit. Do not let the generator run dry. That will result in possible cracks and ruin the boiler. Do not heat above 300 degrees. Aluminum melts at 660 degrees Celsius.
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