Forging is a method which is used to shape different metals using compressing forces. Open die forging is one of the popular methods for achieving this. It is done when a die is made to impact on a work piece which is rested on an anvil (a stable base). This process has numerous advantages and can be applied in various industries.
Comparison with Close Die Forging
Also called smith forging, open die forging is different from closed die method in which the work piece is enclosed by the die which resembles a mold. In the open die method, dies themselves look like tools with simple profiles and shapes and allow for forging large and uniquely shaped work pieces.
Many manufacturing industries make use of devices made from open die technology. The open die method allows for the work piece to move unhindered in a lateral direction when it is struck. The advantage of this is that even large work pieces, having great variations in width and length, can be forged. The dies used in this method are simple with opening on the sides so that work pieces can move and extend beneath the anvil or beyond the edges. Open dies are mostly flat but can also be concave or convex.
Uses of Open Die Forging
The forging process is most successful in the manufacturing of rolled rings, mandrel rings, discs, bent crane hooks, shafting and bars, step shafts etc.
Forging is not simply about shaping the material. During the process, the grain of the metal is refined and aligned to increase its strength and reduce its porosity (the presence of air bubbles). The forged metal has improved wear resistance and mechanical properties when compared to similar cast or machined parts.
Benefits of Using this Process
This manufacturing process is a cost effective, highly efficient, creative and flexible way to create manufacturing parts. There's virtually no limit to the size, shape or quantity of forged material that can be created. The Open Die Forging process supports a variety of materials such as carbon, stainless steel, aluminum, nickel and copper based alloys. It is competitively positioned to provide services to even small volumes which are of great significance to small scale manufacturers. With superior structural, directional and impact strength, this method allows for a level of quality that would satisfy the most discerning of customers and is sure to increase a customer's confidence.
You can find many reputed companies on the internet offering cost effective forging services, just contact them and they will be happy to offer you their quotation.
Comparison with Close Die Forging
Also called smith forging, open die forging is different from closed die method in which the work piece is enclosed by the die which resembles a mold. In the open die method, dies themselves look like tools with simple profiles and shapes and allow for forging large and uniquely shaped work pieces.
Many manufacturing industries make use of devices made from open die technology. The open die method allows for the work piece to move unhindered in a lateral direction when it is struck. The advantage of this is that even large work pieces, having great variations in width and length, can be forged. The dies used in this method are simple with opening on the sides so that work pieces can move and extend beneath the anvil or beyond the edges. Open dies are mostly flat but can also be concave or convex.
Uses of Open Die Forging
The forging process is most successful in the manufacturing of rolled rings, mandrel rings, discs, bent crane hooks, shafting and bars, step shafts etc.
Forging is not simply about shaping the material. During the process, the grain of the metal is refined and aligned to increase its strength and reduce its porosity (the presence of air bubbles). The forged metal has improved wear resistance and mechanical properties when compared to similar cast or machined parts.
Benefits of Using this Process
This manufacturing process is a cost effective, highly efficient, creative and flexible way to create manufacturing parts. There's virtually no limit to the size, shape or quantity of forged material that can be created. The Open Die Forging process supports a variety of materials such as carbon, stainless steel, aluminum, nickel and copper based alloys. It is competitively positioned to provide services to even small volumes which are of great significance to small scale manufacturers. With superior structural, directional and impact strength, this method allows for a level of quality that would satisfy the most discerning of customers and is sure to increase a customer's confidence.
You can find many reputed companies on the internet offering cost effective forging services, just contact them and they will be happy to offer you their quotation.
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